Conductive Traces · Sensor Substrate
Stitched circuit substrate
A circuit board joined to woven fabric by a fan of conductive traces stitched directly into the textile — the production sensor unit this platform reproduces five at a time.
Parallel Sensor / Patch Production
BATCHCIRCUIT-5
Five identical sensor patches per cycle — the parallel-production sensor line.
A five-head, nine-needle high-speed flat platform that produces five identical sensor patches, electrode arrays, or smart-textile units in parallel. When a design is locked, this is how you scale it — one operator's stitchout time becomes five units of throughput.
Overview
The BATCHCIRCUIT-5 scales locked sensor patches, electrode arrays, and circuit substrates by reproducing five identical copies in one stitching cycle.
Why this machine
Five-head parallelism turns a single operator's stitchout time into five units of throughput. For sensor companies shipping production patches, biosignal electrode arrays, or wearable circuit substrates, BATCHCIRCUIT-5 is the bridge from prototype to product.
Capabilities
- Parallel sensor / electrode / patch production (5-up)
- Identical conductive trace geometry across all five heads
- 9-needle thread library per head — multi-conductor designs
- Commercial throughput at 1,200 spm
- 200 × 500 mm field per head
Ideal for
Sensor product companies, electrode array manufacturers, smart-textile OEMs in pilot production, scale-up labs.
Specifications
- Configuration
- 9 needles × 5 heads
- Functions
- Flat • Parallel patch / sensor production
- Embroidery area
- 200 × 500 mm (per head)
- Maximum speed
- 1,200 spm
- Control
- 7" colour touchscreen LCD
- Drive
- Servo main motor
- Voltage
- Standard 120 V (wide-input 80 – 260 V)
- Power
- 150 W — quiet operation
- Machine size
- 1,950 × 1,130 × 1,300 mm
- Net weight
- 690 kg
The Process · Lockstitch & 5-Head Production
How 5-head works
Each head threads a needle and forms a lockstitch as the flatbed carriage moves in X and Y, tracing the design. All five heads share that same motion at once — so in the time a single head makes one piece, the machine completes five identical copies in perfect alignment.
From locked design to production
Five identical copies, one stitching cycle
Once a sensor patch, electrode array, or circuit substrate is proven, the BATCHCIRCUIT-5 reproduces it five at a time. All five heads follow the same stitch path simultaneously, so every copy carries identical conductive trace geometry — turning a single operator's stitchout time into five finished units.
Smart Textile · Automotive
Embroidered control surface
A full set of capacitive controls stitched into an automotive dash panel, each icon wired back to a central board with conductive thread — smart-textile interfaces at production scale.
Capacitive · Touch Interface
Embroidered touchpad
A media-control touchpad rendered entirely in conductive and decorative thread — proof that finished, repeatable interface patches come straight off the heads.
Wearable · Sensor Patch
Round sensor patch
A round sensor board bonded into stretch knit with a ring of stitched leads — the kind of wearable circuit substrate the five heads turn out in identical batches.
Built to scale a locked design. Nine needles per head give a full multi-conductor thread library, identical trace geometry holds across all five heads, and 1,200 spm keeps commercial throughput — taking a proven sensor patch, electrode array, or circuit substrate from prototype to production batches in one platform.
Sampling
Bring your spec — we'll stitch a sample on this platform at our showroom.
Pricing
Contact for current pricing and availability.